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iMachining 2.0.8 for Siemens PLM NX 8.5-12.0


iMachining 2.0.1 for Siemens PLM NX 9.0-12.0

iMachining是SolidCAM公司最新研发的高效加工策略(HPC),是一个独一无二的高效加工(HPC)解决方案。iMachining具有以下两个特点:智能的刀具路径和智能的工艺参数。通过智能的动态切削参数生成智能的变体螺旋切削路径和优化的组合刀路轨迹,保证整个切削过程都能得到最优化的切削环境。

在传统的深切削慢进给加工策略中,由于采用较大的切削深度所以刀具、机床受载荷比较高;较慢的进给速度造成排屑不容易,加工缓慢;所以整体加工效率比较低。

在HSM高速加工中,通常都是以小的切深、大的进给进行加工,就是我们平时所说的小吃快进,HSM可以缩短生产的周期,但是单个加工工序的时间并没有缩短。

iMachining高效加工策略(HPC)可以实现大切深、大进给进行加工,并且可以实现动态调整。使用iMachining不仅可以缩短我们生产的周期,而且单个工序的加工时间也得到了大幅度的缩短。

高效加工(HPC)与高速加工(HSC)不同的是,他并不是只限于提高切削速度和进给速度,而是把优化材料切除率放在首位,旨在通过提高单位时间的材料切除量和降低加工时间(基本时间和辅助时间)来进一步低加工费用。

iMachining生成的所有刀路轨迹都是通过接触角来计算,接触角是指当刀具旋转轴为Z方向时,根据刀具和毛坯材料接触圆弧大小来定义接触角度,刀具会严格按照这个角度进行切削,不会超过我们设定的最大切削角。这种方式与我们之前定义的“行间距”有很大的不同,接触角方式可以使每次切削的毛坯更加的均匀(如下图所示)。并且所生成的路径步距是不恒定的。也就是说是以变化的路径步距进行加工。可以根据我们目标零件的形状自动产生摆线与螺旋组合的刀路轨迹。高的进给速度可以根据接触角的改变进行动态的调整;并且通过进给速度的调整和优化,保证了大切削深度的安全性。

SolidCAM的iMachining变体加工策略,可以自动生成摆线和环绕相组合的刀具路径,是多种加工软件中所独有的一种极为适合高速加工原理的加工方式。

当执行环绕加工的时候,可以把刀具路径看成赛车在跑道内高速行驶,赛车可以偏离跑道的中心,从而产生类似于赛车在跑道内的运动路径,赛车可以在不失速率的情况下来转弯。增加了刀路运动的光滑性、平衡性,避免刀路突然转向,频繁的切入切出所造成的冲击。

iMachining同样具有智能余量识别功能。能在大加工量、全刀宽切削、拐角等区域自动判,自动采用摆线加工方式进行加工,摆线加工是利用刀具沿着一滚动的圆的运动逐层地对零件进行加工;从而避免使用传统偏置初加工策略中可能出现的高切削载荷,采用摆线加工方式可以在高速加工中采用大的下切步距,产生的刀具路径始终是光滑、平稳的。

采用iMachining的优势:

1.可以减少刀具磨损,降低使用成本

通过动态的调整进给速度和大切深的使用,就减少了对刀具的冲击,以及避免了刀具的局部磨损。并且呢通过最大接触角的控制,保证了刀具所受载荷恒定以及切屑的均匀。

2.缩短加工时间,提高生产效率

特别是对于硬质材料的去除和使用较小刀具进行切削时,极大地提高了效率。大的切削深度的使用,减少了我们层切的次数;高进给速度并能及时动态调整,发挥了机床自身最大功效。

3.智能刀具路径帮助使用者选择合理的工艺参数

比如说刀具、切削深度、最大/最小切削角度、进给和转速等参数的选择。

4.所有参数的的计算都是基于材料、机床的标准规范


iMachining 2.x for Siemens PLM NX 8.5-12.0 | 507.9 mb

SolidCAM Inc. has released an updated (version 2.0.1) iMachining for NX, its provides an integrated machining solution for Siemens NX CAM. This module is an intelligent high speed milling technology, designed to produce fast and safe CNC programs to machine your mechanical parts with first part success performance. 

iMachining 2.0.1 for Siemens PLM NX 9.0-12.0

iMachining 2.0.1 for Siemens PLM NX 9.0-12.0

About iMachining. Developed by SolidCAM, iMachining for NX provides an integrated machining solution for Siemens NX CAM. iMachining is an intelligent high speed milling technology, designed to produce fast and safe CNC programs to machine your mechanical parts with first part success performance. The word fast meaning significantly faster than traditional machining at its best and the word safe meaning without the risk of breaking tools or subjecting the machine to excessive wear, all while maximizing tool life.

To achieve these goals, the iMachining technology uses advanced, patented algorithms to generate smooth tangent tool paths, coupled with matching conditions, that together keep the mechanical and thermal load on the tool constant, while cutting thin chips at high cutting speeds and deeper than standard cuts (up to 4 times diameter).

About SolidCAM Inc. SolidCAM Inc. is a world leader in advanced tool path generation technology (CAM) running directly inside SolidWorks. SolidCAM features a full line of CNC machine programming software solutions ranging from 2 axis lathes and 3 axis mills to extremely complex multi-axis MillTurn machines and Wire Edm. All products run directly inside SolidWorks and provide the user with a true "SolidWorks look and feel" for ease of use and maximum efficiency. Along with the integrated interface and scalability for new machines, SolidCAM also has its patented "iMachining" that powers users to new levels of productivity and profits, through unmatched cycle time reduction and unrivaled tool life.

About Siemens PLM Software. Siemens PLM Software is a world-leading provider of product lifecycle management and manufacturing operations management software. We help thousands of companies realize innovation by optimizing their processes, from planning and development through manufacturing, production and support.

Product: iMachining
Version: 2.x
Supported Architectures: x64
Website Home Page : http://www.imachining4nx.com
Language: english
System Requirements: PC
Supported Operating Systems: The same OS for the version of software that you are using.
Software Prerequisites: Siemens PLM NX 8.5-12.0
Size: 507.9 mb


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